BeltStat Professional 12.0

BeltStat Professional by Conveyor Technologies Holding is an advanced software solution for designing, analyzing, and optimizing belt conveyor systems in bulk material handling. Built for engineers and project teams in mining, ports, power, cement, and aggregates, it combines robust calculation engines with an intuitive workflow to accelerate concept development, detailed engineering, and design reviews.

Key capabilities

• Comprehensive calculations: Power and tension analysis, take-up sizing, pulley and belt selection, idler spacing, vertical and horizontal curve design, and belt lift/sag checks across multiple loading scenarios.
• Dynamic analysis: Evaluate transient conditions such as start-up, shutdown, emergency stopping, and braking to assess belt tensions, take-up movement, and stability.
• Standards-based methods: Supports design methodologies based on common international standards (e.g., CEMA, DIN 22101, ISO 5048) with configurable resistance models and user-defined parameters.
• Profile and routing: Build and edit conveyor profiles, model complex routes, and assess transfers and loading points with material and equipment libraries.
• Optimization tools: Compare alternatives, run sensitivity studies, and balance energy consumption, capital cost drivers, and maintainability.
• Reporting and visualization: Generate clear, customizable reports and plots (tension, power, take-up, belt lift, braking curves). Export tabular data to CSV/Excel for downstream use.
• Data management: Scenario management, shared libraries for belts/idlers/materials, and project templates to standardize engineering practice.
• Usability: Modern, unit-aware interface (imperial/metric), context help, validation prompts, and quality checks to reduce input errors.
• Interoperability: Import/export of common engineering data formats to streamline collaboration with CAD, BIM, and calculation tools.

Typical applications

• New conveyor design from feasibility through detailed engineering
• Upgrades and retrofits (capacity increases, route changes, energy reduction)
• Verification of vendor proposals and third-party designs
• Operational troubleshooting and root-cause analysis

Benefits

• Faster, more reliable design cycles with transparent assumptions
• Reduced risk during commissioning via dynamic and braking analyses
• Consistent, standards-aligned documentation for stakeholder review

Availability and support

• Offered as single-user or network licenses with optional modules for advanced dynamics and reporting.
• Includes example projects, learning resources, and professional support from Conveyor Technologies Holding.

System requirements

• Windows 10/11 (64-bit), modern multi-core CPU, 8 GB RAM (16+ GB recommended), and standard office software for report viewing.

This description has been proofread for clarity, consistency, and Standard American English.

BeltStat Professional is developed by Conveyor Technologies Holding. The most popular versions of this product among our users are: 10.0 and 12.0. The name of the program executable file is BeltStat.exe.